Harikrushna Machines Private Limited

HMPL–PRE–RVS

Automatic Vial Cap Sealing Machine consists of the main structure covered with SS cabinet safety polycarbonate glass doors, Delrin slate conveyor, vials height adjustment screw, centralized lubrication system, out-feed turntable, vibrator bowl & chute for cap, in-feed screw & star plate, sensors, electrical panel, AC Drive, PLC & HMI.

Harikrushna Machines Pvt. Ltd. is a Manufacturer Of Different Type Of Machinery Like Capping Machinery, Single Head Capping Machine To Bottle ROPP Capping Machine, Bottle Screw Capping Machines, Lug Cap Sealing Machines, Dosing Cup Placement Machines, Cap Pressing Machines, Linear Measuring Cup Placement, Vial Capping Machine, Multi-head Vial Capping Machine, Monoblock Plugging And Capping Machine, Lug Capping Machine, Measuring Cup Placement Machine, And High-speed Automatic Pharma Bottle Capping Machine and As Per Customer Requirements.

The Automatic Vial Liquid Filling Machine/ Automatic Vial Filling Machine and Rubber Bunging Machine consist of a main structure covered with SS cabinet safety acrylic cover, laminar air flow, in-feed turntable Machine, peristaltic pump filling Machine, Delrin Slate conveyor, outfeed turn table, vibrator bowl & chute for rubber stopper, pneumatic components and electrical panel, AC Drive, PLC & HMI.
Model: HMPL-PRE-VFBOutput Speed: 30 to 100 Vials/Minute(Depend upon nature of liquid & size of vials)
Key Features:

• The machine is made compact & versatile as per GMP norms.
• The structure is made out of MS cladding with SS 304.
• Rigid vibration-free construction for trouble-free performance.
• The contact parts such as filling nozzle, bung disc are made of SS316 L.
• The Pharma grade silicon tubes are used for filling & CIP/SIP.
• Easy to clean the base of the machine.
• The PRIME feature enables quick suction of filling material from the storage tank to the nozzle. Additionally, it facilitates efficient cleaning of the filling line, including silicone tubes and the peristaltic pump, in both directions.
• The machine has a facility of using PRIME function for all the peristaltic pumps together or individual peristaltic pumps also.
• The process of filling is done by specially designed filling peristaltic pump which can serve the purpose of CIP & SIP.
• Individual pumps can be adjusted & calibrated for the desired volume – by use of easy to operate PLC.
• Oil-based material can also be run easily without dripping because of specially designed peristaltic pump with the facility of suck back.
• Each filling head can work independently & hence the machine works continuously without sacrificing major production.
• No change parts are required for different size of vials as well as different filling volume.
• There is a very less product change over time due to very less usage of mechanical parts such as syringe set, Teflon seal, gear & chain etc.
• Easy to operate PLC for any kind of volume adjustment or speed adjustment.
• Synchronized filling system for smooth filling purpose.
• Specially designed bung oriental bowl & discharge chute with in-built vibrator. The bung oriental bowl & chute are Teflon coated for use of wet bungs.
• Bungs are held in the specially designed vacuum bung hold disc & the same disc discharge the bung uniformly on the vial. The bung pressing roller presses the bungs uniformly.
• The same Rubber bunging machine assembly can also be utilized for half stoppering.
• For different heights of vials, the whole assembly can be moved upwards & downwards.
• Alarm alerts through PLC for “No Vial, Machine Stop” & No Vial, No Bung”.
• Production counter is given with password protection for daily track report and planning for the same.
• The faults can be detected on the PLC touch screen HMI and can be attended easily for the same.
• The machine is supplied with isolated power supply to avoid the adverse effect of electric supply.
• The output speed can be appeared on HMI screen and adjust the same as per requirements.
• Very less mechanical adjustment required due to the special design.
• User-friendly and very less maintenance required.
• Nitrogen facility (Pre or Post) can be provided as an (Optional).
• Unique design of rolling conveyor.
• Easy loading of vials to in-feed turntable – by loading tray.
• For smaller vials, the speed of turntable can be set individually.
• Filling machine with tray to spillage and connection of drain.
• Conveyor of Filling and cap sealing machine covered with acrylic cover.
• Most reliable & proven mechanical components.

The Vial Packing Machine/ Automatic Vial Filling Machine and Rubber Bunging Machine consist of a main structure covered with SS cabinet safety acrylic cover, laminar air flow, in-feed turntable Machine, peristaltic pump filling Machine, Delrin Slate conveyor, outfeed turn table, vibrator bowl & chute for rubber stopper, pneumatic components and electrical panel, AC Drive, PLC & HMI.
Model: HMPL-PRE-VFBOutput Speed: 30 to 100 Vials/Minute
(Depend upon nature of liquid & size of vials)
Key Features:

• The machine is made compact & versatile as per GMP norms.
• The structure is made out of MS cladding with SS 304.
• Rigid vibration-free construction for trouble-free performance.
• The contact parts such as filling nozzle, bung disc are made of SS316 L.
• The Pharma grade silicon tubes are used for filling & CIP/SIP.
• Easy to clean the base of the machine.
• The PRIME feature enables quick suction of filling material from the storage tank to the nozzle. Additionally, it facilitates efficient cleaning of the filling line, including silicone tubes and the peristaltic pump, in both directions.
• The machine has a facility of using PRIME function for all the peristaltic pumps together or individual peristaltic pumps also.
• The process of filling is done by specially designed filling peristaltic pump which can serve the purpose of CIP & SIP.
• Individual pumps can be adjusted & calibrated for the desired volume – by use of easy to operate PLC.
• Oil-based material can also be run easily without dripping because of specially designed peristaltic pump with the facility of suck back.
• Each filling head can work independently & hence the machine works continuously without sacrificing major production.
• No change parts are required for different size of vials as well as different filling volume.
• There is a very less product change over time due to very less usage of mechanical parts such as syringe set, Teflon seal, gear & chain etc.
• Easy to operate PLC for any kind of volume adjustment or speed adjustment.
• Synchronized filling system for smooth filling purpose.
• Specially designed bung oriental bowl & discharge chute with in-built vibrator. The bung oriental bowl & chute are Teflon coated for use of wet bungs.
• Bungs are held in the specially designed vacuum bung hold disc & the same disc discharge the bung uniformly on the vial. The bung pressing roller presses the bungs uniformly.
• The same Rubber bunging machine assembly can also be utilized for half stoppering.
• For different heights of vials, the whole assembly can be moved upwards & downwards.
• Alarm alerts through PLC for “No Vial, Machine Stop” & No Vial, No Bung”.
• Production counter is given with password protection for daily track report and planning for the same.
• The faults can be detected on the PLC touch screen HMI and can be attended easily for the same.
• The machine is supplied with isolated power supply to avoid the adverse effect of electric supply.
• The output speed can be appeared on HMI screen and adjust the same as per requirements.
• Very less mechanical adjustment required due to the special design.
• User-friendly and very less maintenance required.
• Nitrogen facility (Pre or Post) can be provided as an (Optional).
• Unique design of rolling conveyor.
• Easy loading of vials to in-feed turntable – by loading tray.
• For smaller vials, the speed of turntable can be set individually.
• Filling machine with tray to spillage and connection of drain.
• Conveyor of Filling and cap sealing machine covered with acrylic cover.
• Most reliable & proven mechanical components.

The Vial Liquid Filling Machine by Harikrushna Machines Pvt. Ltd. is designed to deliver precise, sterile, and high-speed filling of liquid products into pharmaceutical vials. It features a sturdy SS cabinet with safety acrylic covers, integrated laminar airflow, and a smooth Delrin slat conveyor for clean product handling. The peristaltic pump filling system ensures accurate and contamination-free dosing, while the vibrator bowl and chute provide efficient orientation and placement of 13 mm, 20 mm, and 32 mm rubber stoppers. Equipped with 4, 6, or 8 filling heads, the HMPL-PRE-VFB model handles vial sizes from 25 mm to 55 mm in diameter and filling volumes from 2 ml to 30 ml, achieving speeds of 30 to 400 vials per minute, depending on vial size and product characteristics. Controlled through an advanced electrical panel with AC Drive, PLC, and HMI, this machine ensures consistent performance and reliable aseptic processing for modern pharmaceutical production lines.

The Automatic Vial Filling and Rubber Stoppering Machine/Rubber Stopper Machine by Harikrushna Machines Pvt. Ltd. combines precision, efficiency, and GMP compliance to meet the rigorous demands of pharmaceutical vial filling. Engineered with a robust stainless steel (SS 304) structure and covered with safety acrylic for maximum hygiene and operator safety, this machine is designed for versatility and long-term reliability. It is capable of filling and rubber stoppering 2 ml to 30 ml vials at an impressive output of up to 400 vials per minute, making it ideal for high-volume production lines.

This advanced system features peristaltic pump technology for accurate, drip-free filling. The pumps are designed for seamless CIP (Clean-in-Place) and SIP (Sterilization-in-Place) processes, ensuring quick cleaning and enhanced productivity. A unique PRIME function enables rapid suction of filling material from storage tanks and facilitates cleaning in both directions, streamlining the setup and maintenance process. With user-friendly PLC and HMI touch screen controls, operators can easily adjust filling volumes, monitor production counts, and diagnose issues for uninterrupted performance.

The machine’s innovative design includes Teflon-coated bung bowls and discharge chutes, vacuum-assisted bung placement, and synchronized filling heads that operate independently to maintain continuous output without compromising quality. Optional features such as pre- and post-filling nitrogen purging further enhance its suitability for aseptic and sensitive liquid applications. With its ease of operation, minimal maintenance requirements, and cutting-edge automation, this solution ensures unparalleled efficiency and accuracy in pharmaceutical vial packaging.

The Linear Vial Washing Machine consists of the main structure, covered with SS cabinet safety acrylic doors (OPTIONAL), in-feed turntable, washing nozzles, out-feed conveyor, pumps with the tank, filter housing & cartridge, pneumatic components, motors & gearbox, and electrical panel, AC Drive, PLC & HMI (Optional).
Linear Vial Washing System wash 2 ml to 30 ml round glass vials with up to 200 vials per minute output speed. HMPL Sterile's Automatic Linear Vial Washing Equipment meets demanding production requirements. Its user-friendly interface allows for easy operation and monitoring, enhancing overall productivity. The advanced technology incorporated into this machine guarantees thorough cleaning of each vial, ensuring compliance with stringent quality standards. Its linear design optimizes space utilization while maintaining a consistent washing performance. HMPL Sterile offers a cutting-edge solution for vial washing needs, combining speed, accuracy, and reliability to streamline production processes effectively.
Vial Washer | Vial Washers Manufacturer & Exporter in IndiaA vial washer is a specialized machine that cleans vials and small cylindrical containers made from glass. Vial washers play a crucial role in ensuring the sterility and cleanliness of vials.Rotary Vial Washers:Rotary vial washers employ a carousel for rotating the vials through multiple wash stations. In each station, the vials undergo spraying with water or other cleaning solutions, followed by air drying.Linear Vial Washers:Linear vial washers utilize a linear conveyor belt to transport vials through a series of wash stations for cleaning. They are ideal for situations where space is limited or for continuous high-volume production lines.
Why do Pharma companies prefer Harikrushna Machines (HMPL Sterile) as their trusted packaging partner?

• Harikrushna Machines Pvt. Ltd. (HMPL Sterile) is an ISO 9001:2015 and CE-certified Linear Vial Washing System manufacturer and exporter in Ahmedabad, Gujarat, India.
• High-quality Injectable Liquid Vial Packaging Machinery at reasonable costs.
• HMPL Sterile provides prompt and top-notch pre-and-post sales services.
• With over 12500 machine installations spanning more than 60 countries
• Harikrushna Machines (HMPL Sterile) adheres to international regulatory standards such as USFDA & EUGMP.
• We specialize in offering customized solutions tailored to meet individual customer requirements.

Model: HMPL-LVW
Output Speed: Up to 200 Vials per minute
Key Features:

• The Linear Vial Washing Machine is made compact & versatile as per GMP norms.
• The structure is made of MS and cladded with SS304.
• The machine’s contact parts consist of Stainless Steel 316 L.
• The construction is rigid and vibration-free, ensuring trouble-free performance.
• An acrylic cabinet covers the washing section, providing ease of cleaning.
• Operating the machine is simple.
• The machine utilizes SS 304, hard chrome plating, or brass for all exposed parts, ensuring a corrosion-free long life.
• During the washing operation, the six nozzles enter the vial mouth, ensuring thorough penetration of washing media to achieve a perfect washing principle.
• Fixed top nozzles in each washing station ensure external washing of vials at the same time as internal washing.
• During the chained indexing, the flow of washing media stops, resulting in a straight 25% saving on utilities.
• We have designed a system of solenoid valves and optional tanks, pumps, and filters for long, trouble-free life and foolproof operation.
• Four inner washes (Including one air wash, two inner wash with recycled tray) & one outer wash.