Harikrushna Machines Private Limited

The Automatic High-Speed Rotary Ampoule Washing Machine are Specially Designed to Wash Ampoule With Minimum Contact of Machine Parts With Ampoule. The Machine is Suitable for Wash Various Sizes of Ampoules With the help of Change Parts. Automatic Rotary Ampoule Washing Machine is Widely Used in the Pharmaceutical, Veterinary & Biotech Industries. The machine With a Specially Designed Gripper System Holds the Ampoule From Neck and Invert Till the Washing Operation is Completed and Again After Washing Release the Ampoule/Vial on the out-feed Feed Screw System in Vertical Position Ensures Positive Wash Ampoules.

Ampoule Filling and Sealing Machine for filling and sealing glass ampoules for pharmaceutical, veterinary, and biotech industries. Our Multi-axis servo-driven ampoule filling and sealing machine has a servo system driving feed worm, infeed starwheels, ampoule travelling rack, syringes, nozzles diving system, and ampoule cutting system. The ampoule-filling mechanism is executed by imported Rotary Syringes.
Model: HMPL-AFSOutput Speed: Up to 400 ampoules per minute
Key Features

• Minimum Quantity of Ampoule at Infeed Wire Mesh Conveyor Machine Stop with Auto Restart Facilities.
• Machine Suitable For 1 ML To 25 ML Ampoule (with Help of Change Parts).
• Fitted with change parts of 2 ML/3 ML Ampoule.
• No Ampoule No Filling System in Individual Syringe.
• Peristaltic Pump attached with Servo Motor (8 Nos. = 1 Set) suitable for 1 ML to 25 ML Fill.
• A.C. Variable Drive For Main Machine and Conveyor.
• Rotomotive/Bonfiglioli Make Gear Box.
• Nitrogen Pre and Post Purging System with Rota Meter.
• Delta Make PLC Unit with Delta Make 10.2” Color Touch Screen HMI with Printing Facilities.
• Exhaust Duct with Blower (Exhaust Duct from The Machine to The Service Floor will be in Customer Scope).
• SS-304 Construction.
• Servo Motor-based Label Applicator.
• Sensor- Sick/Baumer/Benner Make
• Gear Box – Rotomotive/Bonfiglioli
• Fitted with change parts for 2/3 ML Ampoule
• In Built A.C. Frequency Drive For Speed Control
• Output: 300 Ampoule/minute On Base Of 2/3 ML Ampoule
• Change Parts of each size of Ampoule
• Infeed Feed Worm -1 No.
• Star Wheel Bracket -3 Nos. with 1 No. Guide Set
• Travelling Rack -1 No.
• Peristaltic Pump Synchronized Attached with Servo Motor
• Optional Accessories
• LAF Unit Suitable for Amp. Filling & Sealing Machine
• Toughen Glass Cabinet with SS Structure

Machine Brief

• Laminar Air Flow Unit For Ampoule Filling Sealing Machine
• Infeed Worm – 1 Nos.
• Star Wheel Bracket -3 Nos. with 1 Nos. Guide Set
• Travelling Rack-1 Nos.
• Discharging Hopper

Optional

• Toughen Glass Cabinet with SS Pipe Structure

The Ampoule Washer is specially designed to wash Ampoule with Minimum Contact Machine Parts by HMPL Sterile. The Machine is suitable for Wash 1 ml to 20 ml Ampoules with the help of Change Parts. Automatic Rotary Ampoule Washing System is widely used in the Pharmaceutical, Veterinary & Biotech Industries. The system With a Specially Designed Gripper System Holds the Ampoule from the Neck and Invert till the Washing Operation is Completed Again After Washing Release the Ampoule on the out-feed Feed Screw System in Vertical Position Ensures Positive Wash Ampoules.

Model & Output Speed:

• HMPL-RAW-150 - Up to 150 Ampoules/ Minute
• HMPL-RAW-300 - Up to 300 Ampoules/ Minute
• HMPL-RAW-400 - Up to 400 Ampoules/ Minute

Key Features

• Basic Machine Will Be Provided with One Set of Change Parts
• Inbuilt In Feed Turn Table Of 36″Dia
• Individual Solenoid Valve for Wash Media Application.
• S.S. Centrifugal Pumps of Grundfos Make
• SS-316L Tanks
• DM Water & Re-Circulation Water, WFI Water & Compressed Air Can Be Directly from Loop Connection.
• Glycerin Filled Pressure Gauges – Micro Make
• Ss316L Filter Housing of Code -7 With Its Nylon Cartridges. (Own Make Housing & Grace Make Cartridges).
• Gear Box & Motors – Bonfiglioli/Rotomotive Make (Machine & Conveyor)
• C. Frequency Drive for Speed Control. (Delta Make)
• Emergency Switch Is Provided on Both End (In Feed & Out Feed)

Machine Brief:

• Machine is suitable for 1 ml to 20 ml Ampoule (with help of change parts)
• In Feed Worm, In Feed and Out Feed Star Wheel and Back Guide Set
• Air Purging System for Removal of Water from Needles Piping -(4 Nos. Solenoid Valve for With Plc Module for Auto Flushing(purging) After Production)
• Vapour Exhaust Port

The Pharmaceutical Ampoule Washing Machines are specially designed to wash Ampoule with Minimum Contact Machine Parts by HMPL Sterile. The Machine is suitable for Wash 1 ml to 20 ml Ampoules with the help of Change Parts. Automatic Rotary Ampoule Washing System is widely used in the Pharmaceutical, Veterinary & Biotech Industries. The system With a Specially Designed Gripper System Holds the Ampoule from the Neck and Invert till the Washing Operation is Completed Again After Washing Release the Ampoule on the out-feed Feed Screw System in Vertical Position Ensures Positive Wash Ampoules.

Model & Output Speed:

• HMPL-RAW-150 - Up to 150 Ampoules/ Minute
• HMPL-RAW-300 - Up to 300 Ampoules/ Minute
• HMPL-RAW-400 - Up to 400 Ampoules/ Minute

Key Features

• Basic Machine Will Be Provided With One Set Of Change Parts
• Inbuilt In Feed Turn Table Of 36″Dia
• Individual Solenoid Valve For Wash Media Application.
• S.S. Centrifugal Pumps Of Grundfos Make
• SS-316L Tanks
• DM Water & Re-Circulation Water, WFI Water & Compressed Air Can Be Directly From Loop Connection.
• Glycerin Filled Pressure Gauges – Micro Make
• Ss316L Filter Housing Of Code -7 With Its Nylon Cartridges. (Own Make Housing & Grace Make Cartridges).
• Gear Box & Motors – Bonfiglioli/Rotomotive Make (Machine & Conveyor)
• C. Frequency Drive For Speed Control. (Delta Make)
• Emergency Switch Is Provided On Both End (In Feed & Out Feed)

Machine Brief:

• Machine is suitable for 1 ml to 20 ml Ampoule (with help of change parts)
• In Feed Worm, In Feed And Out Feed Star Wheel And Back Guide Set
• Air Purging System For Removal Of Water From Needles Piping -(4 Nos. Solenoid Valve For With Plc Module For Auto Flushing(purging) After Production)
• Vapour Exhaust Port

The Automatic Ampoule Filling & Sealing Machine by Harikrushna Machines Pvt. Ltd. (HMPL) ensures precise, sterile, and high-speed filling and sealing for glass ampoules used in pharmaceutical, veterinary, and biotech applications. Equipped with a Laminar Air Flow (LAF) System, the machine maintains a contamination-free environment throughout the process. Its multi-axis servo-driven technology controls the feed worm, infeed starwheels, ampoule travel rack, syringe dosing, nozzle diving, and ampoule cutting system, delivering unmatched accuracy and repeatability. Using imported rotary syringes, the system provides smooth, consistent filling and perfectly formed seals at speeds of up to 400 ampoules per minute, making it an ideal solution for modern high-efficiency sterile manufacturing lines.

The Vial Washer washes vials with minimal contact between machine parts and the vial. Our vial washing equipment effectively washes various sizes of vials with the assistance of changing parts. Harikrushna Machines Pvt. Ltd. (HMPL Sterile) is an ISO 9001:2015 and CE-certified pharmaceutical packaging machinery manufacturer and exporter in India. The pharmaceutical, veterinary, and biotech industries widely use our system. The specially designed Gripper System holds the vial from the neck and inverts it until the washing operation. Again, after washing, the machine releases the vial on the out-feed feed screw system in a vertical position, ensuring positive wash vials.

Ensuring Product Quality and Safety: Vial Washing Machines remove particles and residues from vials used for pharmaceutical products. This process is crucial for maintaining the integrity, purity, and safety of the drugs. Clean vials reduce the risk of contamination and ensure that medications are safe for patient use.

Compliance with Regulatory Standards: Pharmaceutical manufacturing is subject to stringent regulations and quality standards imposed by regulatory authorities. Our vial washing system meets Good Manufacturing Practices (GMP) needs and ensures compliance with cleanliness standards.

Prevention of Cross-Contamination: Vial washing machines help prevent cross-contamination.

Maintaining Product Efficacy: Vial Cleaning Machine clean vials are essential for maintaining the efficacy and stability of pharmaceutical products. Contaminants or residues left in vials can interact with drug formulations, affecting their shelf life.

Cost-Efficiency and Productivity: Manual vial washing is time-consuming, while automated external vial washing machines offer significant cost savings and increased productivity.

Enhanced Reputation and Customer Trust: Pharmaceutical companies that invest in high-quality vial washing technology demonstrate their commitment to product quality, safety, and patient well-being. 

Model & Output Speed:

• HMPL-RVW-120 - 120 Vials/ Minute
• HMPL-RVW-240 - 240 Vials/ Minute
• HMPL-RVW-300 - 300 Vials/ Minute

Key Features:

• As per GMP norms machine model.
• Basic Machine will be provided with one set of change parts suitable for 5/10ml Vial.
• Inbuilt In Feed Turn Table Machine Of 36″ Dia.
• Individual Solenoid Valve for Wash Media Application.
• 3 Nos. SS Centrifugal Pumps of Grundfos Make.
• 3 Nos. SS 316 L Tanks
• 1 No. Each For DM Water & Re-circulation Water, WFI Water & Compressed Air Can Be Directly from Loop Connection.
• 4 Nos. Of Glycerin Filled Pressure Gauges – Micro Make.
• 4 Nos. Of SS316 L Filter Housing of Code -7 with Its Nylon Cartridges. (Own Make Housing & Grace Make Cartridges)
• Gear Box & Motors – Bonfiglioli/Rotomotive Make. (Machine & Conveyor)
• A. C. Frequency Drive for Speed Control. (Delta Make)
• Emergency Switch is provided on Both End. (In Feed & Out Feed)

Machine Brief:

• Machine is Suitable for 2 ml to 100 ml vials (with help of change parts).
• In Feed Worm, In Feed and Out Feed Star Wheel and Back Guide Set
• Air Purging System for Removal of Water from Needles Piping -(4 Nos. Solenoid Valve for With Plc Module for Auto Flushing (purging) After Production)
• Vapour Exhaust Port