Harikrushna Machines Private Limited

• Industry Expertise: With 25+ years of experience in the manufacturing sector, Harikrushna Machines Pvt. Ltd. stands as an ISO 9001:2015 and CE-certified manufacturer and exporter. Our expertise ensures that our machines adhere to the highest industry standards.
• Customization Options : We offer customization options to tailor our Filling Machines to specific requirements.
• Global Reach: As a leading manufacturer and exporter based in India, our machines have earned recognition and trust globally. We have completed over 12,500+ machine installations, reaching customers in 60 countries.

• Model: HMPL-FICPPC
• Output Speed: Up to 120 Bottles per minute

• Automation Excellence: Our Machine has advanced automation technology, ensuring a seamless and precise filling process. The automated crimping feature enhances efficiency, allowing for a hands-free operation.
• Versatile Capacity: Our machine accommodates 5 ml to 30 ml nasal spray bottles. This versatility makes it an ideal solution for product specifications.
• Impressive Output Speed: Experience unmatched productivity with an output speed of up to 120 Nasal Spray Bottles per minute. Our machine ensures high-volume production without compromising on the precision of each fill.

• Star Wheel Set With Back Guide Set
• Inner Pump (bowl-chute) Change Parts Outer Pump/cap (bowl-chute) Change Parts Screw Cap Head
• Toughen Glass Cabinet with SS Pipe Structure
• Swing Conveyor
• Laminar Air Flow Unit For Filling Machine Up to Openable Door
• 21 CFR System For Filling Unit

• Industry Expertise: With 25+ years of experience in the manufacturing sector, Harikrushna Machines Pvt. Ltd. stands as an ISO 9001:2015 and CE-certified manufacturer and exporter. Our expertise ensures that our machines adhere to the highest industry standards.
• Customization Options : We offer customization options to tailor our Filling Machines to specific requirements.
• Global Reach: As a leading manufacturer and exporter based in India, our machines have earned recognition and trust globally. We have completed over 12,500+ machine installations, reaching customers in 60 countries.

• Model: HMPL-FICPPC
• Output Speed: Up to 120 Bottles per minute

• Automation Excellence: Our Machine has advanced automation technology, ensuring a seamless and precise filling process. The automated crimping feature enhances efficiency, allowing for a hands-free operation.
• Versatile Capacity: Our machine accommodates 5 ml to 30 ml nasal spray bottles. This versatility makes it an ideal solution for product specifications.
• Impressive Output Speed: Experience unmatched productivity with an output speed of up to 120 Nasal Spray Bottles per minute. Our machine ensures high-volume production without compromising on the precision of each fill.

• Star Wheel Set With Back Guide Set
• Inner Pump (bowl-chute) Change Parts Outer Pump/cap (bowl-chute) Change Parts Screw Cap Head
• Toughen Glass Cabinet with SS Pipe Structure
• Swing Conveyor
• Laminar Air Flow Unit For Filling Machine Up to Openable Door
• 21 CFR System For Filling Unit

• Machine is suitable for Vial Size From 5 ML To 30 ML & Rubber Stopper Sizes Of 13 & 20 MM (with The Help Of Change Parts.)
• Fully SS 304 Pipe Structure
• Vial Transportation System Through Star Wheel – Moc: Delrin with SS304
• 1nos. Of Powder Wheel (8 Port) Suitable For Filling 250 MG To 1500 MG Powder in Single Stroke
• Servo Operated System for Powder Wheel and Star Wheel Device
• Two Types of Powder Hopper with Primary and Secondary Hopper with Individual Gear Motor. – 2 Sets
• Sensors for Powder Hopper
• One Set of Pistons Having Fill Size of 1250 MG To 1500 MG.
• Change Parts Suitable For 5/10ml Vial Provided with Machine.
• All Contact Parts Are SS 316 L and Easily Removable for Autoclaving
• Dia 36” Variable Speed In Feed Turn Table.
• No Vial In In Feed Conveyer Machine Stop.
• No Vial No Fill System.
• No Rubber Stopper In Chute -machine Stop.
• Vacuum Pump (Oil Base)
• Star Wheel-based Type Rubber Stoppering Unit
• Vibrator and Bowl Suitable For 20 MM Rubber Stopper.
• A. C. Frequency Drive – Delta Make For Speed Control.
• Output: 110 To 120 VPM For 5/10 ML Vial In Single Dose (speed Depend On Filling Volume Bulk Density And Taped Density Of Powder And Room Environment).
• The Speed Will Be Variable Through AC Drive with help of HMI
• Accuracy: +/- 2% Depending Upon Consistency and Uniformity of Injectable Powder Under Controlled Level Of Humidity
• Delta Make PLC Unit with 10″ Touch Screen HMI suitable

• Model: HMPL-PRE-VFB
• Output Speed: 30 to 100 Vials/Minute
  (Depend upon nature of liquid & size of vials)

• The machine is made compact & versatile as per GMP norms.
• The structure is made out of MS cladding with SS 304.
• Rigid vibration-free construction for trouble-free performance.
• The contact parts such as filling nozzle, bung disc are made of SS316 L.
• The Pharma grade silicon tubes are used for filling & CIP/SIP.
• Easy to clean the base of the machine.
• There is a special feature called PRIME which is useful to suck the filling material from storage tank to nozzle end very quickly. Moreover, this facility is useful to clean the filling line (silicon tubes) as well as filling peristaltic pump in both directions.
• The machine has a facility of using PRIME function for all the peristaltic pumps together or individual peristaltic pumps also.
• The process of filling is done by specially designed filling peristaltic pump which can serve the purpose of CIP & SIP.
• Individual pumps can be adjusted & calibrated for the desired volume – by use of easy to operate PLC.
• Oil-based material can also be run easily without dripping because of specially designed peristaltic pump with the facility of suck back.
• Each filling head can work independently & hence the machine works continuously without sacrificing major production.
• No change parts are required for different size of vials as well as different filling volume.
• There is a very less product change over time due to very less usage of mechanical parts such as syringe set, Teflon seal, gear & chain etc.
• Easy to operate PLC for any kind of volume adjustment or speed adjustment.
• Synchronized filling system for smooth filling purpose.
• Specially designed bung oriental bowl & discharge chute with in-built vibrator. The bung oriental bowl & chute are Teflon coated for use of wet bungs.
• Bungs are held in the specially designed vacuum bung hold disc & the same disc discharge the bung uniformly on the vial. The bung pressing roller presses the bungs uniformly.
• The same Rubber bunging machine assembly can also be utilized for half stoppering.
• For different heights of vials, the whole assembly can be moved upwards & downwards.
• Alarm alerts through PLC for “No Vial, Machine Stop” & No Vial, No Bung”.
• Production counter is given with password protection for daily track report and planning for the same.
• The faults can be detected on the PLC touch screen HMI and can be attended easily for the same.
• The machine is supplied with isolated power supply to avoid the adverse effect of electric supply.
• The output speed can be appeared on HMI screen and adjust the same as per appropriate requirements.
• Very less mechanical adjustment required due to the special design.
• User-friendly and very less maintenance required.
• Nitrogen facility (Pre or Post) can be provided as an (OPTIONAL).
• Unique design of rolling conveyor.
• Easy loading of vials to in-feed turntable – by loading tray.
• For smaller vials, the speed of turntable can be set individually.
• Filling machine with tray to spillage and connection of drain.
• Conveyor of Filling and cap sealing machine covered with acrylic cover.

• Minimum Quantity of Ampoule at Infeed Wire Mesh Conveyor Machine Stop with Auto Restart Facilities.
• Machine Suitable For 1 ML To 25 ML Ampoule (with Help of Change Parts).
• Fitted with change parts of 2 ML/3 ML Ampoule.
• No Ampoule No Filling System in Individual Syringe.
• Peristaltic Pump attached with Servo Motor (8 Nos. = 1 Set) suitable for 1 ML to 25 ML Fill.
• A.C. Variable Drive For Main Machine and Conveyor.
• Rotomotive/Bonfiglioli Make Gear Box.
• Nitrogen Pre and Post Purging System with Rota Meter.
• Delta Make PLC Unit with Delta Make 10.2” Color Touch Screen HMI with Printing Facilities.
• Exhaust Duct with Blower (Exhaust Duct from The Machine to The Service Floor will be in Customer Scope).
• SS-304 Construction.
• Servo Motor-based Label Applicator.
• Sensor- Sick/Baumer/Benner Make
• Gear Box – Rotomotive/Bonfiglioli
• Fitted with change parts for 2/3 ML Ampoule
• In Built A.C. Frequency Drive For Speed Control
• Output: 300 Ampoule/minute On Base Of 2/3 ML Ampoule
• Change Parts of each size of Ampoule
• Infeed Feed Worm -1 No.
• Star Wheel Bracket -3 Nos. with 1 No. Guide Set
• Travelling Rack -1 No.
• Peristaltic Pump Synchronized Attached with Servo Motor
• Optional Accessories
• LAF Unit Suitable for Amp. Filling & Sealing Machine
• Toughen Glass Cabinet with SS Structure

• Laminar Air Flow Unit For Ampoule Filling Sealing Machine
• Infeed Worm – 1 Nos.
• Star Wheel Bracket -3 Nos. with 1 Nos. Guide Set
• Travelling Rack-1 Nos.
• Discharging Hopper

• Toughen Glass Cabinet with SS Pipe Structure

The Stoppering Machine by Harikrushna Machines Pvt. Ltd. is an innovative solution designed to meet the highest standards of pharmaceutical manufacturing. Engineered for precision and efficiency, this machine seamlessly handles the filling, stoppering, sealing, plunger insertion, and labeling of pre-filled syringes and dental cartridges. Built with a robust stainless steel (SS 304) structure, complemented by a polycarbonate cabinet, it ensures a contamination-free production environment with integrated laminar airflow (LAF) for maintaining aseptic conditions.

Capable of processing up to 120 syringes per minute at 1 ml, the system’s advanced features include servo motor-driven filling heads for synchronized, highly accurate dosing. The filling process is enhanced with co-centric nozzles and adjustable flow rates to minimize air bubbles and foaming, even when working with viscous or sensitive liquids. Its user-friendly PLC and HMI touch screen allow for effortless adjustments in filling volumes, while the pneumatically controlled stoppering mechanism ensures consistent and reliable sealing. The machine's compatibility with various syringe sizes and liquids—ranging from gels and suspensions to aqueous and oil-based formulations—makes it a versatile choice for diverse pharmaceutical needs.

Adding to its operational excellence, the machine is equipped with features like CIP/SIP-ready pharma-grade silicon tubes, optional nitrogen flushing systems, and minimal mechanical components for quick product changeovers and easy cleaning. The inclusion of real-time production monitoring, fault detection, and password-protected data logging ensures both operational efficiency and compliance with stringent regulatory standards. With its cutting-edge design and customizable options, this machine is a game-changer for pharmaceutical manufacturers seeking precision, reliability, and productivity in pre-filled syringe and dental cartridge packaging.

Harikrushna Machines Pvt. Ltd. redefines efficiency in edible oil packaging with its state-of-the-art Oil Filling Machine, designed for bottle volumes ranging from 10 ml to 20 liters. Delivering an impressive output speed of up to 120 products per minute. Our Advanced Complete Edible Oil Packaging Line seamlessly integrates an Automatic Linear Filling Machine, Capping Machine, and Sticker Labeling Machine to ensure precision and consistency across every stage of packaging. Whether you’re packaging refined oils, cooking oils, or specialty oils like avocado, olive, and sesame, our machinery guarantees flawless performance tailored to your specific needs. With HMPL, experience cutting-edge innovation that meets the demands of modern production while maintaining the integrity and freshness of your oils.

Elevate your packaging operations with our eco-conscious solutions, combining sustainability and functionality to preserve the quality and flavor of your oils. Our machines are designed to handle a diverse range of edible oils, including essential oils and niche varieties like macadamia nut and walnut oil. Lightweight and shatterproof, our PET bottles offer unmatched convenience and consumer appeal. For businesses looking to maximize efficiency, HMPL provides solutions that enhance productivity while aligning with global sustainability goals. Join the league of leading edible oil companies that trust HMPL for its unparalleled expertise, commitment to quality, and customer-centric approach.

• The machine is manufactured or developed per GMP standards.
• The SS square pipe frame structure with doors of SS 304 sheet.
• Rigid vibration-free construction for trouble-free performance.
• SS elegantly matt-finished body.
• All contact parts are comprised of SS 316/Silicon/Teflon/Nylon/PVC.
• Conveying system to convey the product with an easily adjustable side guide.
• Self-lubricating UHMW-PE guide profile for SS slat chain provides low friction wear surface, smooth and noiseless conveying.
• Elegant and easy control panel for total control of operation.
• All interlocks must be shown on the control panel.
• Integrated with PLC and user-friendly 7” touchscreen HMI for easy operation.
• Special pneumatic filling system for dispensing of filling material.
• Each filling head has a separate control which allows fine-tuning of each nozzle.
• ± 1 % Filling accuracy of filling weight.
• 20 Liters jacketed tank with a stirrer.
• No Bottle No Filling System.
• Safety polycarbonate enclosure with SS pipe frame (Optional).
• Minimum change over time, from one size to another bottle or fill size.
• Pneumatic product stopping & nozzle diving arrangement.
• Synchronized AC drives for the main motor & conveyor belt.
• Safety guard for conveyor gearbox, motor and pneumatic cylinders.
• MCB for overload protection, and prevention against short circuits.
• Most reliable & proven components such as pneumatics & electrical/electronic such as AC motor, AC Drives, PLC & Touchscreen HMI, Sensors, MCB & relay “CE” certified.

• Bottles moving on SS Slat conveyor going up to the filling nozzles through a settable two pneumatically operated product stopper system.
• The two pneumatically operated product stopper systems and reciprocating nozzles can precisely match for centring of bottles below nozzles, to avoid spillage of liquid on bottles.
• The filling is done by a pneumatic system which sucks material from the storage tank & delivers it into bottles continues filling done.
• The filling material is coming through the tank.
• Once the bottles are filled as per the desired volume stopper system releases the bottles.
• The filled bottles are then passed for further process of capping.

Harikrushna Machines Pvt. Ltd. takes pride in delivering state-of-the-art Nasal Spray Filling Machine designed to meet the rigorous demands of the pharmaceutical industry. Our cutting-edge machine offers unmatched versatility, capable of filling nasal spray bottles ranging from 5 ml to 30 ml with an impressive output speed of up to 200 bottles per minute. Built with advanced automation technology, this machine ensures precision in every fill while integrating automated crimping for hands-free, efficient operations. From small-scale production to high-volume requirements, our Nasal Spray Filling Machine guarantees consistent performance and superior product integrity.

Backed by over 25 years of industry expertise, Harikrushna Machines Pvt. Ltd. stands as an ISO 9001:2015 and CE-certified manufacturer trusted by customers in more than 60 countries. Our commitment to customization ensures that the Nasal Spray Packaging Line is tailored to specific client needs, featuring innovative elements like star wheel sets, toughened glass cabinets, and laminar airflow units for maximum cleanliness and efficiency. Designed with compliance and reliability in mind, the machine supports 21 CFR standards, making it a robust solution for the modern pharmaceutical market.

With a focus on excellence and global reach, we have successfully installed 12,500+ machines worldwide, offering comprehensive packaging solutions for diverse industries. Whether you seek precision filling, streamlined operations, or unparalleled versatility, Harikrushna Machines Pvt. Ltd.’s Nasal Spray Filling Machine embodies the perfect synergy of innovation and reliability.

Pre-Filled Syringe Filling Machine and Dental Cartridge Filling Machine, Pre-Filled Syringe Stoppering Machine, Pre-Filled Syringe Sealing Machine, Pre-Filled Syringe Plunger Insertion Machine, and Pre-Filled Syringe Labeling Machine consisting of the main structure covered polycarbonate cabinet and SS 304 pipe, laminar airflow, filling head with individual servo motor, out-feed collection tray, vacuum system, pneumatic components, and electrical panel, AC Drive, PLC & HMI.

The machine is manufactured or developed accordance with GMP standards.

• The machine is manufactured or developed accordance with GMP standards.
• Structure made of SS 304.
• All moving parts of the machine covered by safety guards of SS.
• All expose parts of MS are powder coated / electro less nickel plated.
• System equipped with imported AC frequency variable drive for variable speed with constant torque.
• Product loading in in-feed tray to convey the product through in-feed screw.
• Specially designed drive mechanism for Label Release.
• Dispensing unit to dispense labels.
• Reel mechanism (Size: 305 mm) to hang the roll with core ID of 76 mm (3″).
• Break assembly to avoid variation during releasing of roll.
• Various label position adjustment with the help of sliding pipe assembly.
• Easy change over time is 15 to 20 minutes.
• Wrap around mechanism (timing belt) to wrap the label on product.
• Emergency stop switch.
• Noise level Less than 62 DB.
• Most reliable and proven components such as Festo/SMC make pneumatic and electrical/electronic such as Bonfiglioli/Motovario/Rotomotive make AC motor, Delta make AC Drives, PLC & HMI (Keypad), MCB & relay “CE” certified.

• No Product No Labelling.
• Fiber Optic based Product sensor to sense the product (Sensor Make: LEUZE/BANNER/SICK).
• Fiber Optic based Label Gap sensor to sense the gap between two labels (Sensor Make: LEUZE/BANNER/SICK).
• The unit is made compact design & user-friendly operating HMI.
• Over Current / Temperature Protection.
• Special HMI function like Product Delay & Pre dispensing Length For makes easy machine setting.
• Label dispensing speed can set digital by using HMI.
• System Refresh: This function is used to feed the label size into the Controller. Whenever you change to a new label type, or size press REF key. Three labels are dispensed to get the exact label size.
• Motor unlock facility for changing the label roll.
• Total counter facility is available with password protected reset button.
• PPM (Product per machine) facility is available.
• HMI with keypad for operating.
• Capacity to speed control AC drive from HMI.
• Multiple program facility.
• Label Break/Roll End/Missing Label (02 Nos.) – Machine Stop. When there are two consecutive missing labels or a broken label role this error occurs. The HMI screen shows it as “Label Break/Roll End/Missing Label”.
• Two nos. continuous missing label in the label role automatic machine stop.
• The Panel unit is made in compact design & easy serviceable/Removable.

The Automatic Double Head Auger Powder Filling Machine is a highly efficient solution designed for filling dry syrup, powder, and granules into bottles of various shapes and sizes. This advanced machine operates at speeds of up to 120 bottles per minute, depending on the fill volume, powder type, and bottle dimensions. Its single-track twin hopper system ensures precise and seamless filling, making it ideal for high-demand production lines.

The machine features a proven auger-type powder filling system, which guarantees accurate filling for higher grammages of powder in a single dose. All components that come into contact with the powder are constructed from SS316, Nylon, and HDPE materials, ensuring both durability and adherence to hygiene standards. Additionally, its innovative design eliminates the need for change parts when switching bottle sizes, thanks to a pneumatically operated bottle separator system.

To further enhance efficiency, the machine includes a built-in turntable that provides continuous feeding of round bottles at the infeed, ensuring smooth and uninterrupted operation. This combination of advanced features and robust design makes the Automatic Double Head Auger Powder Filling Machine an excellent choice for manufacturers seeking reliable and high-performance equipment for powder filling applications.

The Dry Syrup Powder Filling Machine is a highly efficient solution designed for filling dry syrup, powder, and granules into bottles of various shapes and sizes. This advanced machine operates at speeds of up to 120 bottles per minute, depending on the fill volume, powder type, and bottle dimensions. Its single-track twin hopper system ensures precise and seamless filling, making it ideal for high-demand production lines.

The Dry Syrup Filling Machine is a highly efficient solution designed for filling dry syrup, powder, and granules into bottles of various shapes and sizes. This advanced machine operates at speeds of up to 120 bottles per minute, depending on the fill volume, powder type, and bottle dimensions. Its single-track twin hopper system ensures precise and seamless filling, making it ideal for high-demand production lines.

The Automatic Dry Syrup Filling Machine is a highly efficient solution designed for filling dry syrup, powder, and granules into bottles of various shapes and sizes. This advanced machine operates at speeds of up to 120 bottles per minute, depending on the fill volume, powder type, and bottle dimensions. Its single-track twin hopper system ensures precise and seamless filling, making it ideal for high-demand production lines.

The Automatic Dry Syrup Powder Filling Machine is a highly efficient solution designed for filling dry syrup, powder, and granules into bottles of various shapes and sizes. This advanced machine operates at speeds of up to 120 bottles per minute, depending on the fill volume, powder type, and bottle dimensions. Its single-track twin hopper system ensures precise and seamless filling, making it ideal for high-demand production lines.

The Automatic Powder Filler is a highly efficient solution designed for filling dry syrup, powder, and granules into bottles of various shapes and sizes. This advanced machine operates at speeds of up to 120 bottles per minute, depending on the fill volume, powder type, and bottle dimensions. Its single-track twin hopper system ensures precise and seamless filling, making it ideal for high-demand production lines.

The Double Head Auger Powder Filling Machine is a highly efficient solution designed for filling dry syrup, powder, and granules into bottles of various shapes and sizes. This advanced machine operates at speeds of up to 120 bottles per minute, depending on the fill volume, powder type, and bottle dimensions. Its single-track twin hopper system ensures precise and seamless filling, making it ideal for high-demand production lines.

• HMPL-VLF-2 - 10 to 20 BPM
• HMPL-VLF-4 - 30 to 40 BPM
• HMPL-VLF-6 - 40 to 60 BPM
• HMPL-VLF-8 - 60 to 80 BPM
• HMPL-VLF-10 - 80 to 100 BPM
• HMPL-VLF-12 - 100 to 120 BPM

• The machine is manufactured or developed per GMP standards.
• The frame structure & base plate of MS painted cladding and doors of SS 304.
• Rigid vibration-free construction for trouble-free performance.
• The contact parts such as the syringe, and filling nozzle are made of SS 316.
• SS elegantly matt-finished body.
• Conveying system to convey the product with an easily adjustable side guide.
• Self-lubricating UHMW-PE guide profile for SS slat chain provides low friction wear surface, smooth and noiseless conveying.
• Drain tray around the machine platform.
• Drip tray under the conveyor.
• The pharma/food grade PVC braded tubes are used for the filling purpose.
• Elegant and easy control panel for total control of operation.
• All interlocks must be shown on the control panel.
• ± 1 % Filling accuracy on a single dose.
• No Bottle No Filling System – Machine stops at Home position.
• Filling is based on a diving system wherein nozzles go inside the bottle and once the bottle is filled as per the desired volume, it comes out of the bottle.
• Minimum changeover time, from one size to another bottle or fill size.
• Pneumatic/Mechanical bottle-stopping arrangement.
• Synchronized two nos. AC drives for the main motor & conveyor belt.
• The SS measurement scale for filling volume adjustment.
• Safety guard for conveyor gearbox, motor and pneumatic cylinders.
• Inbuilt protection against over current, voltage fluctuation, and short circuit in AC frequency drive.
• Most reliable and proven components such as pneumatics and electrical/electronic such as AC motor, AC Drive, Sensor, MCBs & relay “CE” certified.
• Diving nozzle device.
• Self-lubricating UHMW-PE guide profile for SS slat chain provides a low friction wear surface, smooth and noiseless conveying.
• MCB for overload protection, and prevent against short circuit.
• Inbuilt protection against overcurrent, voltage fluctuation, short circuit in AC frequency drive.

• Bottles moving on SS Slat conveyor going up to the filling nozzles through a settable two pneumatically/mechanically operated stopper system.
• The two pneumatically/mechanically operated stopper systems and reciprocating nozzles can precisely match for centering of the bottle below the nozzles, to avoid spillage of liquid on the bottle.
• To minimize foaming adjustable nozzle will reciprocate according to the filling dose.
• The filling is based on a diving system wherein nozzles go inside the bottle and once the bottle is filled as per the desired volume, it comes out of the bottle.
• The dosing block with a hexagonal bolt fitted below the syringes where the operator can easily adjust the different volumes.

• HMPL-VLF-2 - 10 to 20 BPM
• HMPL-VLF-4 - 30 to 40 BPM
• HMPL-VLF-6 - 40 to 60 BPM
• HMPL-VLF-8 - 60 to 80 BPM
• HMPL-VLF-10 - 80 to 100 BPM
• HMPL-VLF-12 - 100 to 120 BPM

• The machine is manufactured or developed per GMP standards.
• The frame structure & base plate of MS painted cladding and doors of SS 304.
• Rigid vibration-free construction for trouble-free performance.
• The contact parts such as the syringe, and filling nozzle are made of SS 316.
• SS elegantly matt-finished body.
• Conveying system to convey the product with an easily adjustable side guide.
• Self-lubricating UHMW-PE guide profile for SS slat chain provides low friction wear surface, smooth and noiseless conveying.
• Drain tray around the machine platform.
• Drip tray under the conveyor.
• The pharma/food grade PVC braded tubes are used for the filling purpose.
• Elegant and easy control panel for total control of operation.
• All interlocks must be shown on the control panel.
• ± 1 % Filling accuracy on a single dose.
• No Bottle No Filling System – Machine stops at Home position.
• Filling is based on a diving system wherein nozzles go inside the bottle and once the bottle is filled as per the desired volume, it comes out of the bottle.
• Minimum changeover time, from one size to another bottle or fill size.
• Pneumatic/Mechanical bottle-stopping arrangement.
• Synchronized two nos. AC drives for the main motor & conveyor belt.
• The SS measurement scale for filling volume adjustment.
• Safety guard for conveyor gearbox, motor and pneumatic cylinders.
• Inbuilt protection against over current, voltage fluctuation, and short circuit in AC frequency drive.
• Most reliable and proven components such as pneumatics and electrical/electronic such as AC motor, AC Drive, Sensor, MCBs & relay “CE” certified.
• Diving nozzle device.
• Self-lubricating UHMW-PE guide profile for SS slat chain provides a low friction wear surface, smooth and noiseless conveying.
• MCB for overload protection, and prevent against short circuit.
• Inbuilt protection against overcurrent, voltage fluctuation, short circuit in AC frequency drive.

• Bottles moving on SS Slat conveyor going up to the filling nozzles through a settable two pneumatically/mechanically operated stopper system.
• The two pneumatically/mechanically operated stopper systems and reciprocating nozzles can precisely match for centering of the bottle below the nozzles, to avoid spillage of liquid on the bottle.
• To minimize foaming adjustable nozzle will reciprocate according to the filling dose.
• The filling is based on a diving system wherein nozzles go inside the bottle and once the bottle is filled as per the desired volume, it comes out of the bottle.
• The dosing block with a hexagonal bolt fitted below the syringes where the operator can easily adjust the different volumes.

• Model: HMPL-PRE-RVS
• Output Speed: 30 to 120 Vials/Minute

• The machine is manufactured or developed accordance with GMP standards.
• The structure is made of MS and cladded with SS 304.
• Rigid vibration free construction for trouble free performance.
• The mechanical driven system of the whole machine is through foot mounted motor and gear box.
• The complete synchronized mechanism is designed on gears and chain.
• Totally synchronized PLC controlled system.
• The whole machine covered with cabinet of SS and polycarbonate glass doors.
• User friendly to adjust the different speed (vials/minute) with the help of HMI.
• The Real output speed (vials/minute) appear on HMI.
• Few change parts are required for different vials.
• Vials without bungs and no caps are detected by the sensors and give the alarm alert and machine stop itself.
• Daily production ratio, production counter is given with the password protection.
• There is a special designed vibrator bowl and chute with no cap sensors for continuous flow of the cap.
• The faults such as vials without bungs, no caps appear on the HMI and can be attended easily.
• Very less mechanical adjustment required due to the special design.
• PLC modes are user friendly and can be operated easily.
• User-friendly and very less maintenance required.
• The structure construction of machine is useful to mount laminar flow.
• Most reliable and proven components such as Festo/SMC make pneumatic and electrical/electronic such as Bonfiglioli/Motovario/Rotomotive make AC motor, Delta make Drives, Delta make PLC & HMI, LEUZE/BANNER/SICK make Sensors, MCB & relay “CE” certified.

• Model: HMPL-PRE-RVS
• Output Speed: 30 to 120 Vials/Minute

• The machine is manufactured or developed accordance with GMP standards.
• The structure is made of MS and cladded with SS 304.
• Rigid vibration free construction for trouble free performance.
• The mechanical driven system of the whole machine is through foot mounted motor and gear box.
• The complete synchronized mechanism is designed on gears and chain.
• Totally synchronized PLC controlled system.
• The whole machine covered with cabinet of SS and polycarbonate glass doors.
• User friendly to adjust the different speed (vials/minute) with the help of HMI.
• The Real output speed (vials/minute) appear on HMI.
• Few change parts are required for different vials.
• Vials without bungs and no caps are detected by the sensors and give the alarm alert and machine stop itself.
• Daily production ratio, production counter is given with the password protection.
• There is a special designed vibrator bowl and chute with no cap sensors for continuous flow of the cap.
• The faults such as vials without bungs, no caps appear on the HMI and can be attended easily.
• Very less mechanical adjustment required due to the special design.
• PLC modes are user friendly and can be operated easily.
• User-friendly and very less maintenance required.
• The structure construction of machine is useful to mount laminar flow.
• Most reliable and proven components such as Festo/SMC make pneumatic and electrical/electronic such as Bonfiglioli/Motovario/Rotomotive make AC motor, Delta make Drives, Delta make PLC & HMI, LEUZE/BANNER/SICK make Sensors, MCB & relay “CE” certified.

• The Machine is Manufactured or Developed Accordance with GMP Standards.
• The SS Square Pipe Structure and Doors Of SS 304 with Machine Base Plate is MS Painted Cladded with SS 304.
• Rigid Vibration Free Construction for Trouble Free Performance.
• All Contact Parts SS 316 L and Non-Contact Parts are SS 304.
• Machine with Mechanical Un-scrambler which Feed Vials in Proper Orientation.
• Rotary Motion Advance Filling System Which Can Fill Precise Volume in Vials.
• Nitrogen Purging Facility (Pre Or Post) Can Be Provided As An (optional).
• Electromagnetic Vibrator Bowls with Chutes for Inner Plugs and Caps.
• Pick N Place Star Wheel for Inner Plug and Caps.
• Star Wheel And Guides For Filling, Inner Plugging, And Capping.
• There is a Special Feature Which is Useful To Suck The Filling Material From Storage Tank to Nozzle End Very Quickly.
• The Pharma/Food Grade Silicon Tubes Use For Filling Purpose.
• Co-eccentric Nozzles For Quick Filling Of Liquids.
• Filling Volume Set With Timing Of Individual Nozzle Through Touchscreen HMI.
• Pressure Vessel with Manifold (optional).
• No Vial No Fill System.
• Low Air Machine Stop Sensor.
• No Inner Plug On Vial Detection System.
• Door Interlocking System.
• PLC with Programming & 7” Colour Touch Screen HMI.
• All Faults Can Be Appearing On The HMI Which Can Attend Easily By Operator.
• The Pharma Grade Silicon Tubes Are Used For Filling & CIP/SIP.
• Machine Equipped With LAF for Clean Air Environment (optional).
• Different Heights Of Vials, The Whole Assembly Of Inner Plug And Capping Can Be Moved Upwards & Downwards For Easy Changeover.
• User-Friendly and Very Less Maintenance Required.
• Most Reliable & Proven Components such as Pneumatics & Electrical/Electronic such as AC Motor, AC Drives, PLC & HMI Touchscreen, Switches, Sensors, MCB’s & Relay “CE” certified.

• 21 CFR System for Filling Machine
• Swing Conveyor Belt
• Toughen Glass Cabinet with SS Pipe Structure
• Laminar Air Flow Unit Up to Openable Door
• Buffer Vessel with Magnetic Stirrer AC VFD

The Prefilled Syringes Filling Machine by Harikrushna Machines Pvt. Ltd. is an innovative solution designed to meet the highest standards of pharmaceutical manufacturing. Engineered for precision and efficiency, this machine seamlessly handles the filling, stoppering, sealing, plunger insertion, and labeling of pre-filled syringes and dental cartridges. Built with a robust stainless steel (SS 304) structure, complemented by a polycarbonate cabinet, it ensures a contamination-free production environment with integrated laminar airflow (LAF) for maintaining aseptic conditions.

Capable of processing up to 120 syringes per minute at 1 ml, the system’s advanced features include servo motor-driven filling heads for synchronized, highly accurate dosing. The filling process is enhanced with co-centric nozzles and adjustable flow rates to minimize air bubbles and foaming, even when working with viscous or sensitive liquids. Its user-friendly PLC and HMI touch screen allow for effortless adjustments in filling volumes, while the pneumatically controlled stoppering mechanism ensures consistent and reliable sealing. The machine's compatibility with various syringe sizes and liquids—ranging from gels and suspensions to aqueous and oil-based formulations—makes it a versatile choice for diverse pharmaceutical needs.

Adding to its operational excellence, the machine is equipped with features like CIP/SIP-ready pharma-grade silicon tubes, optional nitrogen flushing systems, and minimal mechanical components for quick product changeovers and easy cleaning. The inclusion of real-time production monitoring, fault detection, and password-protected data logging ensures both operational efficiency and compliance with stringent regulatory standards. With its cutting-edge design and customizable options, this machine is a game-changer for pharmaceutical manufacturers seeking precision, reliability, and productivity in pre-filled syringe and dental cartridge packaging.

Harikrushna Machines Pvt. Ltd. presents the Cosmetic Packaging Machinery, a comprehensive solution for efficient tube packaging. Designed to meet GMP standards, this advanced machine is built for filling, sealing, and coding aluminum, LAMI, and PVC tubes with remarkable precision. Whether you're handling viscous creams or semi-viscous ointments, this machine delivers exceptional performance with a filling accuracy of ±1%, supporting capacities from 10gms to 250gms. Equipped with a sensor-based “No Tube, No Fill” mechanism, it ensures seamless operations while minimizing wastage.

With a robust structure crafted from MS cladded with SS 304, and contact parts made of SS 316, the machine guarantees durability and hygiene, critical for pharmaceutical, cosmetic, and personal care industries. Its versatile design, featuring a hot air sealing unit for PVC tubes and customizable tube holders, caters to a wide range of tube diameters and lengths. The variable-speed motor and advanced coding device add flexibility and precision, allowing you to achieve outputs of up to 150 tubes per minute, depending on the material’s viscosity and fill capacity.

From manufacturing ointments and creams to lotions and toothpaste, our tube filling equipment ensures high performance and reliability. With features like a jacketed hopper with an optional stirrer, a digital thermocouple display, and fully enclosed moving parts for safety, Harikrushna’s machines set the benchmark for excellence in tube packaging solutions. Whether for small-scale operations or large production batches, our machine is tailored to enhance productivity and maintain product integrity.

Harikrushna Machines Pvt. Ltd. (HMPL) introduces the highly efficient Rotary Tube Filling Machine, engineered to revolutionize your tube packaging process with precision and reliability. Featuring a robust main structure and advanced components like tube holders, sealing heads, coding units, and a hot air sealing system, this versatile machine ensures seamless operations for aluminum, LAMI, and PVC tubes. Optional enhancements, such as a safety acrylic enclosure, jacketed hopper with a stirrer, and intuitive PLC & HMI integration, make it adaptable to a variety of industries and applications. Designed for flexibility, it accommodates tube diameters ranging from 12 mm Ø to 50 mm Ø and lengths between 45 mm and 200 mm, with filling capacities spanning from 10gms to 250gms—all while delivering an impressive output of up to 150 tubes per minute depending on material viscosity and fill requirements.

The Rotary Tube Filling Machine is synonymous with precision, boasting an exceptional filling accuracy of ±1% and offering compatibility with sticky materials using a compressed air supply of 4 to 5 Bar. Its 500 mm diameter hopper ensures consistent material flow, while change parts, including tube holders and nozzles, provide added versatility for different production needs. Whether you're packaging cosmetic creams, pharmaceutical ointments, or food pastes, this machine’s three-phase power supply and user-friendly design promise efficient and uninterrupted performance. With its cutting-edge features and HMPL’s hallmark quality, the HMPL–TFS is the perfect solution for businesses seeking to elevate their tube filling and sealing operations.